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Inventory Operations
Inventory operations record and review stock movement, stock position, reservations, valuation, reorder activity, landed costs, production execution, and physical counts.
Open Inventory -> Operations.
Workspace Reference
| Workspace | Open From | Main Action | Main Record |
|---|---|---|---|
| Stock Balances | Inventory -> Operations -> Stock Balances | Review balances and movements | Current stock position by item, warehouse, tracking reference, availability, and value. |
| Stock Movements | Inventory -> Operations -> Stock Movements | New Movement | Controlled receipt, issue, transfer, adjustment, write-down, reversal, or reservation. |
| Stock Reservations | Inventory -> Operations -> Stock Reservations | Review or manage reservations | Stock held for downstream sales, dispatch, production, POS, or agriculture flows. |
| Stock Take | Inventory -> Operations -> Stock Take | New Stock Take | Physical count session and variance review. |
| Reorder Suggestions | Inventory -> Operations -> Reorder Suggestions | Review, acknowledge, dismiss, or resolve | Suggested replenishment action. |
| Landed Costs | Inventory -> Operations -> Landed Costs | Review landed cost vouchers | Additional acquisition costs allocated into stock value. |
| Production Orders | Inventory -> Operations -> Production Orders | New Production Order where enabled | Production execution record for output, material issue, operations, QC, and costing. |
Service workflows such as Production, POS, and Agriculture can originate stock events, but the authoritative balance, movement, reservation, and valuation ledger remains Inventory. If an agriculture produce delivery, grading decision, or dispatch affects stock, users should verify the resulting receipt, quarantine, issue, or transfer here rather than expecting a separate agriculture stock ledger.
Stock Balances
Stock balances show the current inventory position.
Use this view to answer:
- how much stock is on hand
- how much is available
- how much is reserved
- where stock is held
- which lots, batches, serials, or expiry dates exist
- what the current value is where valuation is shown
- whether stock is usable, quarantined, damaged, expired, or otherwise restricted
Balance Types
| Balance Type | Meaning |
|---|---|
| On hand | Quantity physically or system-recorded in stock. |
| Available | Quantity not reserved or otherwise restricted. |
| Reserved | Quantity held for another workflow. |
| In transit | Quantity moving between locations where applicable. |
| Quarantine or blocked | Quantity not available for sale or consumption. |
| Valued balance | Quantity with associated inventory value. |
Users should not rely only on on-hand quantity. Available quantity is what normally matters for new sales, issues, or production.
Stock Movements
Stock movements are the audit trail of inventory changes.
Click New Movement when a manual stock movement is truly required.
Common movement actions include:
| Movement | When To Use It |
|---|---|
| Receipt | Stock arrives from purchase, production, return, opening balance, or another approved source. |
| Issue | Stock leaves inventory for sale, consumption, production, dispatch, or write-off. |
| Transfer | Stock moves from one warehouse or location to another. |
| Adjustment | Corrects approved stock differences when no better source workflow exists. |
| Write-down | Reduces stock value because of damage, expiry, obsolescence, or market value change. |
| Reversal | Reverses a previous movement through a controlled correction path. |
| Reservation | Holds stock for a downstream workflow without issuing it yet. |
Use the business-specific source flow when available. For example, a POS sale should issue stock through POS, and a production order should consume materials through production.
If the stock increase is an implementation opening balance, use the migration import flow instead of a casual manual receipt. For the controlled onboarding path, see Opening Stock Migration.
The same principle applies to agriculture produce. A produce delivery or quality decision may create or block stock impact through the shared source workflow, but any accepted, quarantined, downgraded, or rejected stock position must still reconcile through Inventory.
Important stock-movement fields:
| Field | Meaning |
|---|---|
| Movement type | Receipt, issue, transfer, adjustment, write-down, reversal, reservation, or other controlled movement. |
| Stock item | Item being moved. |
| Quantity and UOM | Stock quantity and unit being moved. |
| Source warehouse | Location stock leaves from where applicable. |
| Destination warehouse | Location stock enters where applicable. |
| Lot, batch, serial, or expiry | Tracking reference required by the item policy. |
| Unit cost or new value | Cost value used where valuation is affected. |
| Reason or notes | Explanation for manual movements, adjustments, write-downs, or corrections. |
Choosing The Right Movement
| Situation | Preferred Action |
|---|---|
| Supplier stock arrived | Receipt workflow. |
| Customer sale completed | POS or sales issue workflow. |
| Materials consumed in production | Production material issue. |
| Produce accepted after QC | Approved produce-intake handoff into stock. |
| Stock moved to another store | Transfer. |
| Physical count differs from system | Stock take variance, not casual adjustment. |
| Damaged stock lost value | Write-down or damage workflow. |
| Wrong movement posted | Reversal or correction workflow. |
Avoid using manual adjustments to hide operational errors.
Stock Reservations
Reservations hold inventory for a downstream process while the process is still in progress.
Examples:
- sales order allocation
- POS pending sale where policy supports it
- production material planning
- dispatch preparation
- production cutting or production planning
- agriculture delivery allocation
Reservations are also useful where accepted produce is being held for grading outcome, buyer allocation, dispatch planning, or controlled settlement release.
Review reservations when stock appears unavailable even though on-hand quantity looks sufficient.
Important reservation fields:
| Field | Meaning |
|---|---|
| Stock item | Item being reserved. |
| Warehouse | Location where stock is being held. |
| Quantity and UOM | Reserved quantity. |
| Source document or process | Sales order, production order, dispatch, POS sale, agriculture flow, or other reason for the hold. |
| Status | Whether the reservation is open, fulfilled, cancelled, or released. |
Reorder Suggestions
Reorder suggestions help users identify stock shortages or replenishment needs.
Review suggestions by:
- item
- warehouse
- available quantity
- reorder level
- shortage severity
- preferred supplier or source where available
- status
A suggestion should be acknowledged, dismissed, or resolved according to procurement policy.
Do not treat a reorder suggestion as a purchase order. It is a planning signal that should lead to procurement or another replenishment decision where policy requires it.
Landed Costs
Landed costs distribute extra acquisition costs into inventory value.
Examples:
- freight
- duty
- clearing fees
- insurance
- handling charges
- inspection or import-related costs where policy allows
Allocate landed costs only when the cost relates to stock receipts or valuation layers that should carry the added value.
Before allocating landed cost:
- confirm the receipt or stock layer is correct
- confirm the cost type
- confirm amount and currency
- confirm allocation basis
- confirm the valuation period is still open or approved for adjustment
- review accounting impact
Do not allocate landed costs after finance has closed or relied on the valuation period without review.
Important landed-cost fields:
| Field | Meaning |
|---|---|
| Cost type | Freight, duty, clearing, insurance, handling, inspection, or other acquisition cost. |
| Amount and currency | Value to allocate into stock. |
| Receipt or stock layer | Stock receipt or valuation layer receiving the extra cost. |
| Allocation basis | How the cost is distributed, such as quantity, value, weight, volume, or manual basis. |
| Notes | Explanation and supporting reference for finance review. |
Production Orders
Production orders convert planned production into execution.
Click New Production Order where the workspace allows direct production-order creation.
Typical lifecycle:
- Create or receive demand.
- Select output item and quantity.
- Resolve BOM and routing.
- Release the order.
- Reserve or issue materials.
- Start and complete operations.
- Record quality checks or rework where applicable.
- Receive completed output.
- Review cost absorption and variance where configured.
- Close the order.
Do not close production orders before materials, operations, output, quality, and cost are reviewed.
Important production-order fields:
| Field | Meaning |
|---|---|
| Output item | Stock item being produced. |
| Planned quantity and UOM | Expected production output. |
| BOM and routing | Material recipe and production route. |
| Warehouse or production location | Location used for material issue, execution, or output receipt. |
| Expected start and completion dates | Planning dates for execution and follow-up. |
| Material issue lines | Components consumed by production. |
| Operation lines | Execution steps such as cutting, assembly, processing, packing, or inspection. |
| Output completion | Finished quantity received from production. |
Stock Take
Stock take compares physical count with system quantity.
Click New Stock Take.
Typical flow:
- Create stock take session.
- Select warehouse and items.
- Freeze or control movement where required by policy.
- Record counted quantities.
- Review variances.
- Investigate large differences.
- Submit or approve the stock take.
- Post approved variance adjustments.
High stock-take variances should be investigated before posting.
Valuation Review
Inventory valuation can be affected by:
- purchase cost
- opening cost
- landed cost
- production cost
- write-downs
- reversals
- returns
- valuation method
- currency and exchange-rate treatment where applicable
When valuation looks wrong, review movement history before changing item setup.
Troubleshooting
| Issue | What To Check |
|---|---|
| Stock unavailable | Available balance, reservations, warehouse, lot, expiry, or blocked status. |
| Item missing in POS or production | Operational item, stock item, alias, active status, price, and warehouse scope. |
| Transfer fails | Source and destination locations, available stock, tracking requirements. |
| Valuation looks wrong | Receipt cost, landed cost, write-downs, reversals, valuation layers. |
| Production cannot release | BOM, routing, material availability, UOM conversion, output item. |
| Stock take variance is high | Recent receipts, issues, transfers, returns, and manual adjustments. |
| Reorder suggestion seems wrong | Reorder level, available balance, reservations, warehouse scope, demand assumptions. |
Common Mistakes
| Mistake | Better Practice |
|---|---|
| Using manual adjustment instead of receipt, issue, return, or reversal. | Use the workflow that matches the business event. |
| Treating agriculture intake as a separate stock register. | Reconcile accepted, held, rejected, and dispatched stock through Inventory. |
| Ignoring reservations. | Review reserved stock before concluding stock is missing. |
| Posting stock take without investigating large variances. | Investigate and document material differences. |
| Allocating landed cost to the wrong receipt. | Match costs to the correct stock receipt or layer. |
| Closing production with unreviewed materials or output. | Review materials, operations, quality, and cost first. |
